PRODUCT INFORMATION
GAS-FUSION™



45 cm diameter 60% lightweight mirror
(Photo courtesy LANL) 
Physical
  • Lightweight Gas-Fusion mirrors available in excess of 1 m diameter 
  • Gas-Fusion bonding results in 100% bubble-free, monolithic joints; no frits used 
  • Faceplate thickness from 3 mm to 12 mm 
  • Rib thickness from 1 mm to 5 mm 
  • Virtually any outline available: circular, octagonal, rectangular, etc. (see Design Flexibility below.) 
  • Central perforations available 
  • Fused neutral plane mounting bosses
  • Slumping in meniscus forms, both concave and convex, to f/0.5 while keeping 6:1 aspect ratio 
  • Up to 85% lightweighting available in raw blank; further weight reduction possible during optical fabrication 
  • Areal Densities below 10 kg/m2. (Details)

MATERIAL SPECIFIC DATA: Schott Glass Data Sheet
Mechanical
  • Self-weight deflection less than a solid blank of same dimensions 
  • Will withstand in excess of 35 g uniform loading 
  • Successfully launched into space in a satellite 
  • Successfully used in turboprop airborne optical systems 
  • Typical residual faceplate stresses are 10nm/cm 
  • All rib-faceplate and rib-rib joints are smooth fillets 
  • Lightweight blanks create equivalent weight saving flow down in supporting structures 
Thermal
  • Thermal CTE is 3.2 X 10-6/°C 
  • Thermal time constant shorter than a solid in proportion to degree of lightweighting 
  • Gas-Fusion™ borosilicate mirrors perform extremely well at cryogenic temperatures, and have been tested at 79°K with less than 1/10l p-v figure change from room tempertature 
    CRYOGENIC DATA:Cryo_Summary.pdf download
Optical
  • Figure accuracies of less that 1/20l p-v readily achievable on 0.8 m diameter plano mirrors 
  • 1 m diameter, f/0.5 sphere polished to 1/20l rms 
  • Gas-Fusion mirrors durably coated with all metals and high efficiency dielectric stacks 
  • More on Optical Capabilities

PV = 0.067  RMS = 0.012  PTS = 19968 

PV = 0.067  RMS = 0.012  PTS = 19968 

Design Flexibility

  • The Gas-Fusion™ process is adaptable to virtually any geometry. Photo at left shows the unique geometry of a prototype 40" x 18" borosilicate optical platform 

  • Gas-Fusion™ substrates are capable of being slumped to extremely fast curves. Pictured at right are two f/0.5 one meter blanks, eventually polished to 1/4- wave in the IR. 

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